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Saveral achieved unparalleled improvements in powder coating quality with its new IPS coating center

Saveral has been an established player in the Italian automotive and industrial part finishing sector for many years, thanks to the flexibility of its coating systems and the high customisation degree it offers. As part of a €1 million investment in 2022 to upgrade its painting equipment, it was among the first Italian companies to install WAGNER's IPS coating center, a unique technology that redefines powder coating and color change processes while opening up new horizons in terms of plant availability, productivity, and user-friendliness.

IPS was the solution for increasing production volumes and quality demands

Read the full report to find out more about the powder coating system at Saveral.

  • Saveral counts numerous leading manufacturers in the automotive, metalwork, architecture, furniture, and electromechanical sectors among its customers.
  • IPS is a 4-in-1 solution: powder preparation, feeding, dosing, and color change operations are integrated into one fully automatic system that ensures significant improvements in coating quality
  • Short color change times of 7 minutes on average without operator intervention
  • The IPS is connected to Saveral’s management system: it reads the barcode on the powder box, verifies conformity with the color included in the programme selected by the operator, and starts to draw a new color independently
  • Whereas conventional powder centers have to be cleaned manually by an operator, resulting in their exposure to powder and in the risk of environmental contamination, the IPS cleaning process is fully automatic


Source: "Saveral Achieved Unparalleled Improvements in Powder Coating Quality with Its New IPS Coating Centre" in ipcm® International Paint&Coating Magazine no. 81 (May/June 2023), pp. 164-167.

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ultrasonic sieve in the ips coating center

The ultrasonic sieve makes a big difference when applying metallic and textured finishes.

automatic powder coating

Combined with a self-cleaning booth, a powder recovery system, guns, and other components, IPS is the first fully automated powder coating system ever configured.

ips with touchscreen

The IPS can be intuitively controlled via a touchscreen.

 

The investment for IPS was certainly significant. However, after less than one year of use, we expect to achieve a return on investment within a shorter than expected time. In future, we are definitely going to also replace our other powder centres with this technology.

Amos Pesenti

Plant Manager at Saveral

Applied products

IPS coating center

IPS coating center

Powder preparation and supply center

More information

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About the company

Saveral Srl has distinguished itself in metal painting since 1954, combining professionalism, advanced technology, and experience to offer the highest-quality workmanship. 

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