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    • Customized complete systems for your coating project

    We offer complete systems from a single source - from pre-treatment and the coating process to transport and conveyor systems and post-treatment facilities.

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    Systems for pre-treatment requirements

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    Plants for liquid & powder coating

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    Facilitites for post-treatment of coated workpieces

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    Conveyor technology for the entire process

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    Our portfolio enables us to serve a wide variety of applications

    Whether automotive, agriculture, construction, earthmoving & transportation, wood & MDF, domestic appliances or demanding protective coating applications – every industry has its own requirements in terms of quality, efficiency and process reliability. Our technologies enable the precise coating of plastic, metal and wood surfaces, the creation of durable corrosion protection layers and high-quality finishes for wood & MDF and domestic appliances.

    Discover how WAGNER can master your specific challenges and optimise your surface processes in the long term with tailored solutions.

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    Our solutions for pre-treatment systems

    Efficient pre-treatment through dipping, spraying and blasting for optimum surface quality and perfectly prepared components in plant engineering.

    Chemical dipping system for surface preparation
    Chemical pre-treatment dipping

    A series of prefabricated tank zones facilitated by a hoist system, where parts to be treated are dipped into tanks. The system configuration is defined by the required treatment steps and the characteristics of the components.

     

    Spray pre-treatment tunnel for suspended parts
    chemical pre-treatment spraying

    A series of spray zones, nozzles, pumps, pipings, tanks etc., configured in a tunnel through which the products to be treated are conveyed. The design depends on the number of treatment stages and the product to be treated.

    Sand blasting booth for metal surface cleaning
    sand blasting booths

    Sand blasting booths operate with blasting equipment and abrasives such as sand, slag, steel shot or grit. Depending on the application, they are used for rust removal on steel, surface peening of moulds and dies, or gentle cleaning and decorative surface treatment of glass, non-ferrous metals and ceramic components.

    Our solutions for powder and liquid coating systems

    Flexible coating solutions ranging from manual batch painting to fully automated, robot-assisted spraying for maximum surface quality and process reliability.

    Batch coating comprises a batch powder booth and a curing oven. Parts are coated and cured in separate batches, allowing flexibility for different component sizes and coating specifications.

    A plastic coating line consists of several coordinated process stations, including a dedusting booth, flash-off zone, IR oven, UV oven and air shower. The system is equipped with automatic spraying units and a controlled air supply to ensure consistent coating quality and reliable curing.

    These systems deliver superior surface finishing with reliable, repeatable quality for every component. They are most commonly used for automotive and plastic parts.

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    Batch powder coating booth with curing oven
    Batch Coating

    Our solutions for post-treatment

    Efficient follow-up treatment with drying and curing ovens as well as water treatment systems for stable processes, clean media and optimal coating results.

    Hot air tunnel for drying treated components

    Drying oven

    The drying oven consists of an insulated tunnel with forced hot air circulation, designed to remove water and moisture from treated components before they enter the coating zone. Design specifications depend on the required temperature, drying time, oven length and product dimensions.

    Continuous oven for hardening surface coatings

    Conveyorized oven

    A conveyorized oven operates within an insulated tunnel equipped with forced hot air circulation. It is used to cure and harden coatings before the components exit the process line. Key design parameters include process temperature, curing time, zone layout and product dimensions.

    System for removing chemical pollutants before discharge

    Wastewater treatment plant

    The wastewater treatment plant is engineered to match the capacity of the chemical pre-treatment line and to remove toxic pollutants such as phosphoric acid, iron, mineral acids and caustic soda prior to discharge into the sewer. The system meets relevant local and international environmental regulations.

    Filtration unit for producing low-conductivity process water

    Deionised water generating plant

    Filtration and purification system for raw water, designed to remove organic chlorine, dissolved salts and other impurities. The system design depends on the required final water quality for the products to be treated. The deionised water produced typically has a conductivity of less than 20 µS/cm.

    We offer flexible solutions for conveyance

    A wide variety of material handling systems to suit every need, including specially customized applications – from towline solutions to customised trolley chain systems for every system requirement.

    Track-based system for moving components on carts
    Tow line conveyor

    Tow line conveyor

    Rail system for suspended part transport through process zones
    Trolley chain

    Trolley chain

    Contact form

    Simply send us your request via the contact form below.

    FAQ about engineered systems for coating

    Our customers are mainly active in the fields of building construction, steel construction, building renovation, aluminum construction, timber construction, and liquid or powder coating. The products they manufacture and market are very diverse, ranging from industrial consumer goods, household appliances, building materials, and electronic communication devices to computers, furniture, and much more.

    WAGNER offers a great range of equipment, among others fiber laser cutting machines, CNC plastic engraving machine, ending machines, rolling machines, welding equipment, TIG / MIG welding machine, PLASMA cutting machine, equipment for liquid and powder coating processes, application equipment and ovens for liquid and powder coating post-treatment.

    The choice of the right solution depends on several factors: the material to be coated, the desired surface quality, the medium used, and the requirements for efficiency and automation. For initial guidance, you can also take a look at our customer references, where you will find examples from various industries and applications. We would be happy to provide you with additional support in the form of individual consultation to find the optimal solution for your project.

    Our service team is always there to assist you – whether you need help with commissioning, maintenance, optimisation or expansion of your system. You can contact us directly using the contact form or by telephone.